In the field ·
Plaswire
Larne Harbour
Innovate UK
Invest NI
Digital Catapult NI
Cesium
AWS
Audit-ready
Data you can evidence — from sensor capture through to report output.
Non-invasive
Retrofitting that respects legacy systems and avoids production disruption.
Edge-first
Real-time decisions at the gateway when cloud latency or connectivity is a constraint.
Compliance by design
Built for traceability workflows, digital product passports, and regulated environments.

Services

We don't build generic AI. We solve physical problems.

Three core specialisations where IoT meets AI — from plastic recycling to predictive maintenance.

Circular Manufacturing & Recycling

MateriAI platform: AI-verified plastic identification using spectral analysis, digital product passports, and blockchain traceability for EU PPWR compliance. Prove what you recycle, not just report it.

Industrial Retrofitting & Predictive Maintenance

Non-invasive IoT sensors for legacy machinery. Monitor vibration, temperature, and power draw to predict failures 3 days early — without touching your control systems.

Green Compliance & Environmental Monitoring

Automated ESG reporting and environmental monitoring for UK/EU regulations. Soil, water, air quality, and energy usage tracked with audit-ready data from sensor to report.

Edge AI & Real-Time Processing

Process data at the edge, not the cloud. AI models running on gateways for real-time decisions in low-connectivity environments — factories, rural sites, offshore locations.

Custom IoT Platforms

End-to-end IoT infrastructure: LoRaWAN/NB-IoT networks, time-series databases, and compliance dashboards. Built for harsh industrial environments with verified chain of custody.

Industrial Applications

Web and mobile apps for traceability workflows, quality control, batch certification, and operational dashboards. Built for factory floors, not offices.

Services · Digital twins & IoT

From meters to net zero. The evidence is spatial.

MateriAI sits on a stack we’ve deployed in the field: LoRaWAN sensor networks, AWS serverless data pipelines, and 3D geospatial digital twins in CesiumJS. For a small number of operators a year — ports, estates, industrial sites — we turn that stack into a net-zero operator view over the real geometry of their site.

Calm by default. Unmistakable on exception.

What to hire us for
LoRaWAN / NB-IoT sensor networks
Electricity, gas, heating, cooling, water, solar, temperature, humidity, CO₂e — ingested in minutes, not sprints.
AWS serverless data pipelines
SAM · Lambda · DynamoDB · IoT Core · Timestream. Scales to thousands of endpoints with no data centre.
CesiumJS 3D digital twins
Photogrammetry + BIM over real geometry. Buildings coloured by live consumption, not generic gauges.
Case · Larne Harbour Digital Twin
Every building. Every sensor. One harbour.
Deployed
GATEWAYLARNE HARBOUR · N54.85°LORAWAN · 868 MHz
Sensor nodes
24
Coverage
3.2 km²
Latency
< 900 ms
CesiumJS · AWS SAM · DynamoDB · LoRaWAN · DTFF-supported
Deployment figures illustrative · confirm with client before publication

CASE STUDIES

Real-world examples of how we have helped organisations achieve their goals

Larne Harbour : 3D digital twin for port decarbonisation - project showcase image

Larne Harbour : 3D digital twin for port decarbonisation

A live CesiumJS operator view of Larne Harbour — buildings coloured by real-time energy, LoRaWAN sensors across the site, AWS serverless back-end, built to drive the harbour to net zero.

Plaswire : MateriAI deployment for plastic recycling - project showcase image

Plaswire : MateriAI deployment for plastic recycling

Plaswire is our first recycling customer and the live deployment site for MateriAI — tracking every bag from intake to dispatch, with LoRaWAN energy sensors and EU Digital Product Passports built in.

Lough Neagh : Tackling the Blue Green Algae Problem - project showcase image

Lough Neagh : Tackling the Blue Green Algae Problem

Helix8 selected by The Department of Agriculture, Environment and Rural Affairs (DAERA) to deliver solution for the treatment algal blooms in Lough Neah.

SMART Vending : IIoT Retail Retrofitting - project showcase image

SMART Vending : IIoT Retail Retrofitting

Retrofitting legacy vending machines with IoT sensors and real-time analytics to provide operators with predictive maintenance and inventory insights.

DFE : AI Analytics Platform for Policy Analysis - project showcase image

DFE : AI Analytics Platform for Policy Analysis

SBRI Harnessing Technology to Assist in Measuring Achievement: 10X Economic Vision The Department for the Economy in Northern Ireland

DAERA : Sustainable Livestock Slurry Competition - project showcase image

DAERA : Sustainable Livestock Slurry Competition

Helix8, working with C-TECH have delivered phase 1 trial for nutrient recovery from agricultural slurry within NI as part of SBRI competition.

Smart Home : Edge AI Residential Efficiency - project showcase image

Smart Home : Edge AI Residential Efficiency

Integration of edge-based AI for real-time energy optimisation and device automation in residential settings, reducing latency and cloud dependency.

EA : Measuring Carbon Footprint using IoT - project showcase image

EA : Measuring Carbon Footprint using IoT

A key aim of this EA led project was to use IoT sensors to undertsand and measure the carbon footprint of the EA estate.

Leadership

Meet the team

A small, senior team specialising in Physical AI — we connect sensors, train models, and automate decisions in the real world.

John - Co-founder & Senior Software Engineer at Helix8

John

Co-founder · Senior Software Engineer

Specialist in Physical AI: predictive maintenance, material verification, and industrial IoT platforms.

Connect
David - Data Engineer at Helix8

David

Data Engineer

Expert in time-series data pipelines, edge processing, and audit-ready compliance platforms.

Connect

We specialise in Physical AI — systems that don't just process data, but predict failures, verify materials, and automate compliance in the real world. Our flagship product, MateriAI, solves plastic recycling traceability with AI-verified material identification and blockchain-backed digital product passports. Beyond MateriAI, we retrofit legacy industrial machinery with predictive maintenance, deploy environmental monitoring for ESG compliance, and build edge AI systems that work offline in harsh conditions.

Contact

Book a consultation

Tell us what you’re building. We’ll respond quickly with practical next steps.

Prefer email? contact@helix8.io

Based in Northern Ireland, working across the UK and Ireland.

Helix8Typically replies within 1 business day